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MK3 Revolution
Project: Voltmeter Install

"When you're needing to know how much power you've got..."

Now, with having an extensive gauge cluster on the MK3, there is a ton to monitor when it comes right down to it.  However, there is a system that is needed or wanted to be watched when running auxiliary electrical equipment in the vehicle.  Having a central voltmeter is good for electrical diagnostics and checking on your battery and alternator.

Hour 1:  First was to assess where and how I could install a voltmeter gauge without bring too much attention to an aftermarket gauge.  After some searching, and the help of 42 Draft Designs (42DD), I purchased a MK3 single gauge panel that fit right next to the radio where the heated seat dummy panel is located.  With my car not having such an option, it was open space that was not being used.
 
Hour 2:  Removal of the heated seat dummy panel was required.  Once removed it was outlined by 42DD that dash material must be cut out to have a 2-1/16" gauge fit.  Using the gauge panel just recently purchased, the sized hole needed was outlined.  Then using a 2-1/16" bore door knob drill bit, the unwanted dash material was removed.  With some test fitting of the panel and voltmeter gauge, the hole needed to be enlarged ever so slightly; a basic file did the trick.
 
Hour 3:  Involved the removal of the lower dash cover under the steering wheel to gain access to the fuse / relay panel.  Again, to get a correct reading, the voltmeter leads should be tapped into a main circuit of the vehicle.  Guided with a Bentley service manual wiring diagram and a test light, switched power leads and grounds were found through the fuse / relay panel.  The following wire colors are mandated in the MK3 by Volkswagen.
* black = switched power lead (positive)
* brown = ground wire (negative)
* blue / gray = illuimination power lead (positive)
 
Hour 4:  Feed wiring through the dash to fuse / relay panel and tapped into the needed wires to connect the voltmeter correctly.  Used some sheathing and labeled all the added wires.  I connected the wires to the gauge, verified polarity, and tested the gauge out before complete fit and finish.  With the gauge properly working, the voltmeter was installed, wiring was organized, and parts were re-installed.

- Acutal Time:  2 - 4 hours (wiring testing needed)
- Price of Materials:  42 Draft Designs panel ~ $15.00
                                     Autometer Voltmeter ~ $30.00
                                     wire / wire taps ~ $5.00+
                                     paint (gauge bezel) ~ $3.00                                     
- Related Links:  42 Draft Designs
                               Autometer Gauges
                               Radio Shack
- Written by Erik Melander

singlegauge.jpg

Above is shown the installed Autometer Ultra-Lite voltmeter gauge.  To match the color combination, the gauge bezel was removed and painted trim black.  This gave the gauge a better flush look compared to the silver bezel Autometer comes standard with.  Along with the silver backround and orange needle, it's hard to tell it's an aftermarket piece of hardware.